Difference between revisions of "Coating and lamination"
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=== Origin and composition === | === Origin and composition === | ||
Coating and lamination are secondary processes where different kinds of coatings like paints or laminates are used. | Coating and lamination are secondary processes where different kinds of coatings like paints or laminates are used. In the focus of this page are coatings and laminates that are derived from biogenic origin and can - at least in the future - be derived from biowaste. This includes mainly organic materials that contain oils and polymers. | ||
In the focus of this page are coatings and laminates that are derived from biogenic origin and can - at least in the future - be derived from biowaste. This includes mainly organic materials that contain oils | |||
==== Bio-based polymers/epoxy resins ==== | |||
Bio-based polymers can be derived from biomass, from bio-derived monomers achieved by fermentation, or through polymer synthesis by micro-organisms. The following polymers are applied as coatings and/or lamination: | |||
* Polysaccharides (e.g., starch and cellulose derivatives, chitosan, and alginates) | * Polysaccharides (e.g., starch and cellulose derivatives, chitosan, and alginates) | ||
* Proteins (e.g., casein, whey, collagen, soya, and gluten) | * Proteins (e.g., casein, whey, collagen, soya, and gluten) | ||
| Line 32: | Line 17: | ||
* Polyesters (e.g., PHA and PLA) | * Polyesters (e.g., PHA and PLA) | ||
=== Pre-treatment === | |||
== Process and technologies == | |||
=== Application technologies === | === Application technologies === | ||
Depending on the type of coating or | [[File:Extrusion lamination.PNG|thumb|Extrusion lamination detail]] | ||
* | Depending on the type of coating and or application there are different types of processes: | ||
* | *Chemical vapor deposition | ||
* | *Physical vapor deposition | ||
*Chemical and electrochemical techniques (e.g., Conversion coating, Ion beam mixing, and plating) | |||
*Spraying | |||
*Roll-to-roll coating processes (e.g., Roller coating, slot die coating, and extrusion coating) | |||
*Physical coating processes (e.g., spin coating and dip coating) | |||
[[File:Extrusion coating.PNG|thumb|Extrusion coating (or slot die coating) detail]]Extrusion is the most established technique for applying paper coatings and practiced industrially due to several advantages such as, continuous processing, providing uniform coating, minimal chances of pinholes and cracks, and solvent-free application. | |||
== Product == | == Product == | ||
The product is a material surface/substrate with changed surface properties (e.g., increased barrier resistance) and/or improved aesthetics. Coatings based on polymers are used in several applications and industries, namely within aerospace, automotive, marine structures, biomedical devices, decorative stuff, energy items and packaging. | |||
=== Post-treatment === | === Post-treatment === | ||
Revision as of 16:08, 7 February 2022
| Technology | |
| |
| Technology details | |
| Name: | Coating and lamination |
| Category: | Material processes and technologies |
| Feedstock: | Garden and park waste |
| Product: | Bio-based composite and laminate |
Coating and lamination are material technologies where a coating or laminate is placed on a material surface to cover this substrate. Lamination is a finishing process in which a plastic film from a roll is bonded to a substrate such as paper, cardboard or aluminum foil. To ensure good adhesion, the process is carried out at elevated temperatures and pressures, both of which are applied via heated rollers (continuous) or presses (discountinuous). In coating, material surfaces are combined with a thermoplastic layer to form a composite material which is bondend together. The purpose of applying the coating or lamination may be functional (e.g., improved strenght and stability), decorative (e.g., aesthetic), or both.
Feedstock
Origin and composition
Coating and lamination are secondary processes where different kinds of coatings like paints or laminates are used. In the focus of this page are coatings and laminates that are derived from biogenic origin and can - at least in the future - be derived from biowaste. This includes mainly organic materials that contain oils and polymers.
Bio-based polymers/epoxy resins
Bio-based polymers can be derived from biomass, from bio-derived monomers achieved by fermentation, or through polymer synthesis by micro-organisms. The following polymers are applied as coatings and/or lamination:
- Polysaccharides (e.g., starch and cellulose derivatives, chitosan, and alginates)
- Proteins (e.g., casein, whey, collagen, soya, and gluten)
- Lipids (e.g., bees and carnauba wax, and free fatty acids)
- Polyesters (e.g., PHA and PLA)
Pre-treatment
Process and technologies
Application technologies
Depending on the type of coating and or application there are different types of processes:
- Chemical vapor deposition
- Physical vapor deposition
- Chemical and electrochemical techniques (e.g., Conversion coating, Ion beam mixing, and plating)
- Spraying
- Roll-to-roll coating processes (e.g., Roller coating, slot die coating, and extrusion coating)
- Physical coating processes (e.g., spin coating and dip coating)
Extrusion is the most established technique for applying paper coatings and practiced industrially due to several advantages such as, continuous processing, providing uniform coating, minimal chances of pinholes and cracks, and solvent-free application.
Product
The product is a material surface/substrate with changed surface properties (e.g., increased barrier resistance) and/or improved aesthetics. Coatings based on polymers are used in several applications and industries, namely within aerospace, automotive, marine structures, biomedical devices, decorative stuff, energy items and packaging.
Post-treatment
Technology providers
| Company name | Country | Technology category | Technology name | TRL | Capacity [kg/h] | Viscosity range [Pa·s] | Feedstock: Food waste | Feedstock: Garden & park waste |
|---|---|---|---|---|---|---|---|---|
| Company 1 | [Country HQ location] | [Technology category (if different sub-categories are defined this has to be specified here, the available categories can be found on each technology page under the chapter Process and technologies)] | [Technology name (the "branded name" or the usual naming from company side)] | [4-9] | [numeric value] | ● | ● | |
| Company 2 | [Country HQ location] | [(if different sub-categories are defined this has to be specified here, the available categories can be found on each technology page under the chapter Process and technologies)] | [Technology name (the "branded name" or the usual naming from company side)] | [4-9] | [numeric value] | ● | ● |
Company 1
| General information | |||
| Company: |
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| Country: | |||
| Contact: | |||
| Webpage: | |||
| Technology and process details | |||
| Technology name: | Technology category: | Post-processing (Material processes and technologies) | |
| TRL: | Capacity: | kg·h-1 | |
| Mechanical properties: | Solvents: | ||
| Temperature: | °C | Tensile properties: | |
| Viscosity range: | Pa·s | Other: | |
| Feedstock and product details | |||
| Feedstock: | Product: | ||
Celloglas (Cellogreen laminate from cellulose diacetate)
Centre technique du papier (CTP)
Wet lamination of microfibrillated cellulose (MFC)
Bio4Pack (BBII-80 laminate)
FKUR
Open access pilot and demo facility providers
Patents
Currently no patents have been identified.