Difference between revisions of "Sizing"

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|Name= Sizing}}
|Name= Sizing}}
<onlyinclude>'''Sizing''' is a mechanical process to change the size of a material to use it in a conversion process. This normally means that a base feedstock with bigger parts is reduced to smaller pieces. Sizing includes chipping and grinding as base technologies.</onlyinclude>
<onlyinclude>'''Sizing''' is a mechanical process to change the size of a material to use it in a conversion process. This normally means that a base feedstock with bigger parts is reduced to smaller pieces. Sizing includes chipping and grinding as base technologies.<!-- Sizing is a mechanical process that aims to reduce the particle size and crystallinity and increase the specific surface area of biomass to promote the degradation of substrate. (Stanislaus et al., 2018) This to eliminate mass and heat transfer limitation during the required reaction. It is a very efficient technique, but a major drawback is the high energy input. (Moodley P., Trois C., 2021)  --></onlyinclude>


== Feedstock ==
== Feedstock ==


=== Origin and composition ===
=== Origin and composition ===
Sizing is a pre-treatment technology for nearly all materials that consist of larger parts like straws, wood pieces, plant fibres and other materials. It is needed to prepare smaller particles that can be processed in further steps.
Sizing is a pre-treatment technology for nearly all materials that consist of large particles like straws, wood pieces, plant fibres and other materials. It is needed to prepare smaller particles that can be processed in further steps.


=== Pre-treatment ===
=== Pre-treatment ===


== Process and technologies ==
== Process and technologies<!-- Milling, grinding, chipping and extrusion -->==
Sizing technologies normally are devided into chipping or grinding technologies:
Sizing technologies normally are devided into chipping or grinding technologies:


=== Chipping ===
=== Chipping ===
For chipping normally a chipper machine is used that consists of sharp cutting knives, that slice bigger parts into smaller chips. This is used e.g. for wood materials, straws, mixed garden residues and other feedstock that can be cutted by a knife. Chippers are susceptible to knife wear from high soil content, metal contamination, rocks and stone, so the base feedstock normally needs to be cleaned before chipping.
For chipping normally a chipper machine is used that consists of sharp cutting knives, that slice bigger parts into smaller chips. This is used e.g. for wood materials, straws, mixed garden residues and other feedstock that can be cutted by a knife. Chippers are susceptible to knife wear from high soil content, metal contamination, rocks and stone, so the base feedstock normally needs to be cleaned before chipping.<!-- The size of the resulting materials is typically 10–30 mm after chipping. -->


=== Grinding ===
=== Grinding ===
For grinding normally a grinder is used that cracks bigger parts into smaller particles. Grinding is achieved by shearing and/or friction and the grinding effect is achieved by multiple comminution in an increasingly narrowing grinding gap, which can usually be varied by axial displacement of a rotor or stator.
For grinding normally a grinder is used that cracks bigger parts into smaller particles. Grinding is achieved by shearing and/or friction and the grinding effect is achieved by multiple comminution in an increasingly narrowing grinding gap, which can usually be varied by axial displacement of a rotor or stator.<!-- The size of the resulting materials is typically 0.2–2 mm after milling or grinding. --><!-- There are two types
of grinding: coarse grinding and fine grinding. The raw biomass that is harvested from forests or
fields goes through a coarse grinding process. This coarsely ground biomass is further ground to
a fine size for various applications.The frequently tested
process variables are screen size, angular velocity, time, feed rate, type, feed size, load, moisture content,
and process. (Jaya Shankar Tumuluru 1,* and Dean J. Heikkila, 2019) -->


== Product ==
== Product ==

Revision as of 12:43, 3 December 2021

Technology
21-04-27 Tech4Biowaste rect-p.png
Technology details
Name: Sizing
Category:
Feedstock: straws, wood, wastes
Product:

Sizing is a mechanical process to change the size of a material to use it in a conversion process. This normally means that a base feedstock with bigger parts is reduced to smaller pieces. Sizing includes chipping and grinding as base technologies.

Feedstock

Origin and composition

Sizing is a pre-treatment technology for nearly all materials that consist of large particles like straws, wood pieces, plant fibres and other materials. It is needed to prepare smaller particles that can be processed in further steps.

Pre-treatment

Process and technologies

Sizing technologies normally are devided into chipping or grinding technologies:

Chipping

For chipping normally a chipper machine is used that consists of sharp cutting knives, that slice bigger parts into smaller chips. This is used e.g. for wood materials, straws, mixed garden residues and other feedstock that can be cutted by a knife. Chippers are susceptible to knife wear from high soil content, metal contamination, rocks and stone, so the base feedstock normally needs to be cleaned before chipping.

Grinding

For grinding normally a grinder is used that cracks bigger parts into smaller particles. Grinding is achieved by shearing and/or friction and the grinding effect is achieved by multiple comminution in an increasingly narrowing grinding gap, which can usually be varied by axial displacement of a rotor or stator.

Product

Products of sizing processes are chips, small particles or meals that can be directly used in a following process.

Post-treatment

Technology providers

Technology comparison
Company name Country Technology category Technology name TRL Capacity [kg/h] Cooling system available Feedstock: Food waste Feedstock: Garden & park waste
Company 1 [Country HQ location] [Technology category (if different sub-categories are defined this has to be specified here, the available categories can be found on each technology page under the chapter Process and technologies)] [Technology name (the "branded name" or the usual naming from company side)] [4-9] [numeric value]
Company 2 [Country HQ location] [(if different sub-categories are defined this has to be specified here, the available categories can be found on each technology page under the chapter Process and technologies)] [Technology name (the "branded name" or the usual naming from company side)] [4-9] [numeric value]

Company 1

Sizing provider
General information
Company: 21-04-27 Tech4Biowaste rect-p.png
Country:
Contact:
Webpage:
Technology and process details
Technology name: Technology category: Pre-processing (Physical processes and technologies), Post-processing (Physical processes and technologies)
TRL: Capacity: kg·h-1
Size (feedstock): (LxWxH) [mm] Size (product): (LxWxH) [mm]
Other:
Feedstock and product details
Feedstock: Product:

ANDRITZ

Mastershred GmbH

XYZ

Open access pilot and demo facility providers

Pilots4U Database

Patents

Currently no patents have been identified.

References