Flocculation

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Technology
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Technology details
Name: Flocculation
Category: Separation technologies
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Flocculation refers to the "reversible aggregation of colloidal particles to larger particles that can be filtered"[1].

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Origin and composition

Pre-treatment

Process and technologies

Exemplary applications: Flocculation is used in biotechnology applications in conjunction with microfiltration to improve the efficiency of biological feeds. The addition of synthetic flocculants to the bioreactor can increase the average particle size making microfiltration more efficient. When flocculants are not added, cakes can form and accumulate causing low cell viability. Positively charged flocculants work better than negatively charged ones since the cells are generally negatively charged.

In the brewing industry flocculation is a very important process in fermentation during the production of beer where cells form macroscopic flocs. These flocs cause the yeast to sediment or rise to the top of a fermentation at the end of the fermentation. Subsequently, the yeast can be collected (cropped) from the top (ale fermentation) or the bottom (lager fermentation) of the fermenter in order to be reused for the next fermentation.

Yeast flocculation is primarily determined by the calcium concentration, often in the 50-100ppm range. Calcium salts can be added to cause flocculation, or the process can be reversed by removing calcium by adding phosphate to form insolubable calcium phosphate, adding excess sulfate to form insoluble calcium sulfate, or adding EDTA to chelate the calcium ions. While it appears similar to sedimentation in colloidal dispersions, the mechanisms are different.

Products

Post-treatment

Technology providers

Company name

Flocculation provider
General information
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Technology and process details
Technology name: Technology category: Pre-processing (Separation technologies), Post-processing (Separation technologies)
TRL: Capacity: kg·h-1
Agitator: Processable volume: L
Reactor: Separation type:
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References

  1. Peter W. Atkins, Loretta Jones, 2006: Chemie - einfach alles. Wiley-VCH, Weinheim.