Primary processing

Revision as of 13:43, 13 July 2021 by Lars Krause (talk | contribs)

Pre-treatments are used to prepare raw materials so that they can be processed by core technologies.

  • Biochemical pre-treatments
    • Enzymatic
  • Chemical pre-treatments
    • Hydrolysis
  • Physical pre-treatments
    • Densification
      • Pressure-densification
    • Sizing
      • Chipping
      • Grinding
    • Steam explosion
  • Separation
    • Mechanical separations
      • Centrifugation
      • Filtration
      • Membrane Filtration
        • Pressure filtration
        • Ultrafiltration
      • Sedimentation
      • Sieving
    • Physicochemical separations
      • Chromatography
      • Dialysis
      • Dissolution, Crystallisation, flocculation, precipitation
      • Distillation
      • Drying (evaporation)
        • Air drying
        • Nitrogen drying
        • Freeze drying
        • Thermal drying
        • Vacuum drying

Drying (evaporation)

All drying technologies are based on the evaporation of different liquids under different gas atmospheres and physical conditions resulting in dry products or products with a desired humidity.

Air drying

Process that involves the evaporation of liquids under an oxygen atmosphere. The exchange of oxygen with low humidity accelerates this process but may lead to an (unwanted) oxidation of the product.

Nitrogen drying

Process that involves the evaporation of liquids under an nitrogen atmosphere. The exchange of nitrogen accelerates this process. Since nitrogen is an inert gas unwanted reactions such as oxidation of the product are avoided.

Freeze drying

Also known as lyophilisation. The technology represents a low temperature dehydration process that involves freezing the product, lowering pressure, then removing the ice by sublimation.

Thermal drying

Process that involves the evaporation of liquids under different atmospheres. With increasing application of heat the process can be accelerated. Very high temperatures may lead to unwanted reactions of the product.

Vacuum drying

Process that involves the evaporation of Liquids under an vacuum atmosphere. The vacuum atmosphere allows the evaporation of liquids at lower temperatures than under atmospheric pressure.

Technology providers
Technology comparison
Company name Country City Technology category Technology name TRL Typical feedstock Typical product Capacity

[kg/h]

Max volume [L] Max Mass

[kg]

Temperature [°C] Pressure [bar] Gas atmosphere Evaporable substances
Company 1 Germany Cologne Freeze drying Powerdry 5000 9 Plant material Freeze-dried plant material 0.00138 100 1 -20 0.0004 Vacuum Alcohol, Water
Company 2 France Paris Nitrogen drying Nitrodry 9 Protein solution Protein 0.003 0.5 0.5 20 1 Nitrogen Alcohol, Water
Company 1

Here you can find further information about company 1.

Company 2

Here you can find further information about company 2.

Extraction

Acid treatment
Alkali treatment

Field-Flow fractionation (FFF)

Thermochemical pre-treatments

Ammonia fibre expansion

Dry torrefaction

Wet torrefaction