Difference between revisions of "Coating and lamination"

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| Product = Bio-based composite and laminate
| Product = Bio-based composite and laminate
|Name= Coating and lamination|Category=Material processes and technologies}}
|Name= Coating and lamination|Category=Material processes and technologies}}
<onlyinclude>'''Coating and lamination''' are material technologies where a coating or laminate is placed on a material surface to cover this substrate. Lamination is a finishing process in which a plastic film from a roll is bonded to a substrate such as paper, cardboard or aluminum foil. To ensure good adhesion, the process is carried out at elevated temperatures and pressures, both of which are applied via heated rollers (continuous) or presses (discountinuous). In coating, material surfaces are combined with a thermoplastic layer to form a composite material which is bondend together. The purpose of applying the coating or lamination may be functional (e.g., improved strenght and stability), decorative (e.g., aesthetic), or both. </onlyinclude>
<onlyinclude>'''Coating and lamination''' are material technologies where a coating or laminate is placed on a material surface to cover this substrate. Lamination is a finishing process in which a plastic film from a roll is bonded to a substrate such as paper, cardboard or aluminum foil. In coating, material surfaces are combined with a thermoplastic layer to form a composite material which is bondend together. The purpose of applying the coating or lamination may be functional (e.g., improved strenght and stability), decorative (e.g., aesthetic), or both. </onlyinclude>


== Feedstock ==
== Feedstock ==
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Coating and lamination are secondary processes where different kinds of coatings like paints or laminates are used. In the focus of this page are coatings and laminates that are derived from biogenic origin and can - at least in the future - be derived from biowaste. This includes mainly organic materials that contain oils and polymers.
Coating and lamination are secondary processes where different kinds of coatings like paints or laminates are used. In the focus of this page are coatings and laminates that are derived from biogenic origin and can - at least in the future - be derived from biowaste. This includes mainly organic materials that contain oils and polymers.


==== Bio-based polymers/epoxy resins ====
==== Bio-based polymers ====
Bio-based polymers can be derived from biomass, from bio-derived monomers achieved by fermentation, or through polymer synthesis by micro-organisms. The following polymers are applied as coatings and/or lamination:
Biopolymers are classified into different types based on their biological origin or from where they are obtained:
* Polysaccharides (e.g., starch and cellulose derivatives, chitosan, and alginates)
 
* Proteins (e.g., casein, whey, collagen, soya, and gluten)
* Plant-produced biopolymers, which includes
* Lipids (e.g., bees and carnauba wax, and free fatty acids)
** Polysaccharides (e.g., starch and cellulose derivatives, chitosan, and alginates)
* Polyesters (e.g., PHA and PLA)
* Animal, insect, and microbial-produced biopolymers, which includes
**Proteins or polypeptides
** Lipids  
**poly(lactic acid)
**Chitin
**Collagen
* Bioderived polymers, which are polymers based on vegetable oil, cashew nut shell liquid, and tannic acid:
**Polyesters  
**Polyurethane
**Epoxies


=== Pre-treatment ===
=== Pre-treatment ===


== Process and technologies ==
== Process and technologies ==
Bioderived polymers, such as polymers based on vegetable oil, have versatility in structure and properties. In addition, their performance can be modified depending on requirements. This type of biopolymer is, therefore, more useful as a binder for surface coatings and paints. Polyesters are the most popular in waterborne binders for paints and coatings.
=== Application technologies ===
=== Application technologies ===
[[File:Extrusion lamination.PNG|thumb|Extrusion lamination detail]]
[[File:Extrusion lamination.PNG|thumb|Extrusion lamination detail]]
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== Product ==
== Product ==
The product is a material surface/substrate with changed surface properties (e.g., increased barrier resistance) and/or improved aesthetics. Coatings based on polymers are used in several applications and industries, namely within aerospace, automotive, marine structures, biomedical devices, decorative stuff, energy items and packaging.  
The product is a material surface/substrate with changed surface properties (e.g., increased barrier resistance) and/or enhanced aesthetics. Coatings based on polymers are used in several applications and industries, namely within aerospace, automotive, marine structures, biomedical devices, decorative stuff, energy items and packaging.  


=== Post-treatment ===
=== Post-treatment ===
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